Mostafa ElDaly
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Industrial & Mechatronics

XYLAN / TABIA

XYLAN is a Mars Exploration Unmanned Ground Vehicle (UGV) developed under Mission TABIA at Cardiff Metropolitan University’s School of Art & Design. Designed for a target mission timeline of 2030, the project aims to pave the way for human arrival and base camp construction on Mars ahead of planned 2050 colonization efforts. Core Project Elements - XYLAN Rover (UGV): A heavy-duty planetary rover equipped with an advanced rocker-bogie suspension system for rough terrain, 3D smart mapping sensors, modular lightweight chassis components, and optimized energy management featuring deep-sleep mode and trickle charging. - MAZEN (AI Robodrone): An integrated, detachable AI-powered drone that serves as the rover's primary central processing controller and autonomous brain. - TABIA Ecosystem: Supported by TABIA Base Camp (a surface hub for automated charging, 3D printing, and maintenance) and ALAA Station (an orbital satellite system providing communications and wireless power relay).

UGVMarsMapping
XYLAN / TABIA cover
Development Lifecycle The project follows a comprehensive 5-phase product design process (Study, Brief, Think, Make, Deliver): - Engineering & Analysis: Utilized Failure Mode and Effects Analysis (FMEA), Young’s Modulus material selection, and Von Mises Finite Element Analysis (FEA) to minimize structural stress. - Prototyping & Control: Developed a fully functional physical prototype using 3D printing (Ultimaker), custom laser-cut parts, and a dual microcontroller network powered by Raspberry Pi and ESP32 architecture.
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